DIY mailer box
DIY the ideal custom mailer box easy with Pacdora’s mailer box template. Easily customize your dimensions, and branding with ready-to-print dielines.
DIY the ideal custom mailer box easy with Pacdora’s mailer box template. Easily customize your dimensions, and branding with ready-to-print dielines.
Trusted by leading companies
Creating a DIY mailer box has never been easier!
A DIY mailer box is the perfect solution for businesses and individuals looking for customizable, durable, and stylish packaging. Whether you're an e-commerce seller, subscription box brand, or small business owner, custom mailer boxes enhance branding and product presentation.
With Pacdora’s user-friendly platform, you can design, customize, and export print-ready dielines in minutes—no design experience needed! Want to create your own DIY mailer box? Start designing at Pacdora today!
Features of a mailer box
Definition
A mailer box is a type of packaging designed specifically for shipping or mailing goods. Unlike traditional cardboard boxes, mailer boxes are often used for smaller, more delicate items that need protection during transit. These boxes are typically folded or flat-packed for cost-effective shipping. Mailer boxes are commonly used for e-commerce businesses, subscription boxes, personalized gifts, and marketing packages.
Dimensions
Mailer boxes come in various sizes to accommodate different products. The most commonly used dimensions for mailer boxes include:
Small mailer box: 8" × 6" × 2"
Medium mailer box: 10" × 8" × 4"
Large mailer box: 12" × 10" × 6"
These dimensions can be easily customized depending on the specific products you are shipping.
Applications
In e-commerce packaging, they are used to securely ship products to customers while maintaining a professional and branded presentation. For subscription boxes, DIY mailer boxes are designed to deliver monthly packages filled with personalized content, ensuring a unique unboxing experience. Businesses leverage DIY mailer boxes for marketing campaigns, using them to hold marketing materials, corporate giveaways, or promotional kits, reinforcing brand identity and engagement.
How to create a DIY mailer box using Pacdora
Evolution of mailer boxes
1. Origin of the mailer box design
Mailer boxes originated from early 20th-century packaging innovations, with manufacturers seeking durable, self-locking boxes that required no adhesive. The fold-and-lock mechanism quickly became popular for lightweight yet sturdy packaging.
2. E-commerce boom & mailer box popularity
With the rise of online shopping, mailer boxes became the preferred shipping solution for brands like Amazon, Shopify sellers, and small businesses. Their compact, lightweight design reduced shipping costs while offering a premium unboxing experience.
3. Trend of custom & eco-friendly packaging
In recent years, brands have shifted towards custom-printed, sustainable mailer boxes to stand out and meet eco-conscious customer demands. Many companies now opt for biodegradable kraft mailer boxes to reduce waste and appeal to environmentally friendly consumers.
Our customers love Pacdora’s box template tools
Thousands before you have customized dieline templates with Pacdora and loved it.
Harold Muniz Ortiz
Pacdora has saved me so much time as a designer. I've been able to focus on designing, rather than dealing with dielines. The best feature is the easy customization of the templates to fit your packaging needs and the 3D renders that clearly show what the product will look like.
AM
I'm a graphic design student and find Pacdora extremely helpful when mocking up projects. The convenience of Pacdora allows me to spend more time on designing rather than figuring out all the technical nuances in building dielines. Highly recommend Pacdora.
FAQ
What are the key features of a mailer box?
1. Sturdy Construction: Made from corrugated cardboard. It protects items during shipping.
2. Self-Sealing Mechanism: It enables easy assembly without tape or glue. This boosts user-friendliness.
3. Lightweight: Easy to handle, reducing shipping costs while maintaining strength.
Why use DIY mailer boxes?
These boxes eliminate the need for fillers, which reduces shipping costs by fitting products tightly. Made from sturdy materials, they protect contents during transit, ensuring goods arrive safely.
How to make a mailer box template in Pacdora?
You can create a mailer box template in just three simple steps:
1. Select the mailer box template that matches your product requirements.
2. Adjust the size, thickness, material, and other options.
3. Download your mailer box template in AI, PDF, or DXF formats. You’ll receive a print-ready file quickly.
What is a standard mailer box size?
Among the standard sizes, the popular mailer box sizes include 6” x 6” x 2”, 10” x 8” x 4”, and 14” x 12” x 3” (L x W x D).
Is using the mailer box template free?
Yes, you can use the mailer box template for free on Pacdora. If you want to explore more features, please view our pricing page for details.
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