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Custom mailer boxes

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Create the ideal custom mailer box with Pacdora’s mailer box template. Easily customize your design, dimensions, and branding with ready-to-print dielines.

Custom mailer boxes

Create the ideal custom mailer box with Pacdora’s mailer box template. Easily customize your design, dimensions, and branding with ready-to-print dielines.

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Creating a mailer box template has never been so easy!

Creating a custom mailer box is an essential part of packaging, whether you’re shipping products to customers or sending special gifts. With Pacdora’s mailer box templates, you can quickly and easily design the perfect box for any need. Pacdora provides pre-designed dielines, allowing you to customize the size, add branding elements, and visualize your box in 3D before printing. No need for advanced graphic design experience—our easy-to-use platform ensures that creating your custom mailer box is fast, efficient, and professional.

Features of a mailer box

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Definition

A mailer box is a type of packaging designed specifically for shipping or mailing goods. Unlike traditional cardboard boxes, mailer boxes are often used for smaller, more delicate items that need protection during transit. These boxes are typically folded or flat-packed for cost-effective shipping. Mailer boxes are commonly used for e-commerce businesses, subscription boxes, personalized gifts, and marketing packages. They often feature easy-to-close flaps, branding opportunities, and are made from durable materials like corrugated cardboard.

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Dimensions

Mailer boxes come in various sizes to accommodate different products. The most commonly used dimensions for mailer boxes include:

Small mailer box: 8" × 6" × 2"

Medium mailer box: 10" × 8" × 4"

Large mailer box: 12" × 10" × 6"

These dimensions can be easily customized depending on the specific products you are shipping. Whether you're sending small accessories or larger items, Pacdora’s mailer box templates can be tailored to suit your exact needs.

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Applications

E-commerce packaging: Custom boxes for shipping products to customers in a secure and branded manner.

Subscription boxes: Designed for delivering monthly subscription packages with personalized content.

Gift packaging: Used to package gifts, promotional products, or seasonal gifts.

Marketing campaigns: Custom boxes designed to hold marketing materials for campaigns or corporate giveaways.

Event packaging: Special mailer boxes for sending event invites, conference kits, or corporate swag.

How to create a custom mailer box using Pacdora

How to create a custom mailer box using Pacdora
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Create a custom mailer box might be challenging

1. Proper material selection

Mailer boxes need to be sturdy enough to protect the contents during transit. Designing a box that is both cost-effective and durable can be tricky. The right choice of material, such as corrugated cardboard or kraft paper, plays a critical role in maintaining box strength.

2. Proper sizing and measurements

The most important part of designing a mailer box is ensuring the dimensions are accurate. A box that’s too large can waste material and increase shipping costs, while a box that’s too small may not fit the products securely, risking damage during shipping. With custom-sized products and varied shipping needs, getting the sizing just right is crucial for both protection and cost-efficiency.

3. Ease of assembly

Creating an intuitive unboxing experience is essential. If the mailer box is hard to open, it can frustrate customers and harm the brand. Mailer boxes are often designed to be folded flat for easy storage and shipping. Ensuring that the box can be assembled easily without the need for complex instructions is important for usability. Complicated fold lines or designs can cause issues when putting the box together, especially if the customer has to assemble it themselves.

Our customers love Pacdora’s box template tools

Thousands before you have customized dieline templates with Pacdora and loved it.

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Harold Muniz Ortiz

Pacdora has saved me so much time as a designer. I've been able to focus on designing, rather than dealing with dielines. The best feature is the easy customization of the templates to fit your packaging needs and the 3D renders that clearly show what the product will look like.

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AM

I'm a graphic design student and find Pacdora extremely helpful when mocking up projects. The convenience of Pacdora allows me to spend more time on designing rather than figuring out all the technical nuances in building dielines. Highly recommend Pacdora.

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FAQ

What are the key features of a mailer box?

1. Sturdy Construction: Made from corrugated cardboard. It protects items during shipping.

2. Self-Sealing Mechanism: It enables easy assembly without tape or glue. This boosts user-friendliness.

3. Lightweight: Easy to handle, reducing shipping costs while maintaining strength.

Why use custom mailer boxes?

These boxes eliminate the need for fillers, which reduces shipping costs by fitting products tightly. Made from sturdy materials, they protect contents during transit, ensuring goods arrive safely.

How to make a mailer box template in Pacdora?

You can create a mailer box template in just three simple steps:

1. Select the mailer box template that matches your product requirements.

2. Adjust the size, thickness, material, and other options.

3. Download your mailer box template in AI, PDF, or DXF formats. You’ll receive a print-ready file quickly.

What is a standard mailer box size?

Among the standard sizes, the popular mailer box sizes include 6” x 6” x 2”, 10” x 8” x 4”, and 14” x 12” x 3” (L x W x D).

Is using the mailer box template free?

Yes, you can use the mailer box template for free on Pacdora. If you want to explore more features, please view our pricing page for details.

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Start creating your custom mailer box today with Pacdora!

Create a custom mailer box
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